Doubel Combustion Chamber

All Incinerators are Doubel Combustion Chamber with One Fuel Burner Each. After Burner Technology for Completely Combustion and Cleaner World.

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High Temperature Incineration

Temperature Range 800 Degree to 1200 Degree in Combustion Chamber. Temperature Thermocouple Monitor and Controller. High Quality Fire Brick and Refactory Cement.

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Nanjing Clover Medical Technology Co.,Ltd.

Email: [email protected] | Tel: +86-25-8461 0201

Regular model incinerator for market with burning rate from 10kgs to 500kgs per hour and we always proposal customer send us their require details, like waste material, local site fuel and power supply, incinerator operation time, etc, so we can proposal right model or custom made with different structure or dimensions.
Incinerator Model YD-100 is a middle scale incineration machine for many different usage: for a middle hospital sickbed below 500 units, for all small or big size family pets (like Alaskan Malamute Dog), for community Municipal Solid Waste Incineration, etc. The primary combustion chamber volume is 1200Liters (1.2m3) and use diesel oil or natural gas fuel burner original from Italy.

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Requirements and specifications for the process of supply, installation, operation and guarantee the three incinerators for burning and incineration of drugs and toxic substances for customs department

Incinerator 20 Kg 
Incinerator electrically operated 
including: 
 A cage for receipt of biomedical waste; 
 A combustion chamber with fireplace with a filter to retain ashes; 
 A cover; 
 An air supply; 
A turbine  allowing supply air. 
 Combustion temperature: 1800 ° C. 
Comes with all accessories

•    Installing a readymade concrete base (Precast) with Height 30 cm above the ground and 20 cm below the surface of the earth. 
•    The dimensions of the base are increased by (2 meters) from the edge of incinerators 
•    The rest of the accessories in all the trends even allows the worker directly feeding and maintenance work, cleaning and move easily taking into account the tendencies of the base toward the door for drainage of water.
•    The floor coating must be high-quality epoxy paint.
•    Install anti-rust and heat Umbrella of brick and steel (pyramid shape) of (5) meters height above the ground which installed with the edge of the concrete base by thick galvanized columns 
•    This umbrella Cover the site furnace and allow bringing the chimney
•   The site is surrounded by an iron fence (sheet metal) 3 meters height from the surface of the earth in order to protect the incinerators from dust storms 
•    The iron fence must have a 5 meters Width gate 

•    Automatic anti-rust and heat electrical circuit must be provided 
•    The furnaces are highly efficient, emissions-free, safe, and environmentally friendly and have capacity of not less than 3,000 kg of materials and the rate of burning at least 400 kg / h
•    The method of feeding the furnace through a side slot or from the top and the emission of the smoke is completely prevented.
•    a furnace Must have two rooms, one of them is the  main room of not less than the “5” stoves to the process of burning materials and other secondary room of not less “2” stoves to burn resulting gas from the first process as well as the chimney
•    The main component of the body of the furnace is stainless steel box, the thickness of not less than 7 mm with a layer of zinc phosphate plated with aluminium reflector to heat
•     the thickness of the door of 150 mm and a hardness of not less than 170 kg / m 3 to be burnt, automatic comprehensive remote system.
•    Furnaces must be destructive enough to burn and incinerate the material which mentioned previously 
•   furnaces must have certificates are supported global enterprises and government competent for environmental protection In the country of origin or the General Presidency of Meteorology and Environment Protection in Saudi Arabia
•    The oven can work for 24 hours so as to allow for the burning of materials for a period of not less than 12 consecutive hours and the remainder for cooling and provides full fuel tank with a capacity of 1000 L to turn on the oven.
•    Must have an automatic ignition and diesel is used
•    a furnace has the ability to withstand extreme temperatures up to “130o c And also, it guarantees continuous operation of which can be utilized for 24 hours with the ability to remove residues during the work of the oven, Insulating layer of calcium must be present in the rooms with Thickness not less than 50 mm and a wall thickness of 100 mm 
•    Isolation of burning room: the space between the walls must be of the “stainless steel”. In addition, burn room must fill with Thermal insulation material.
•    Ensure that the combustion of materials emitted in the secondary room should be at least two seconds period and the room is lined with high-density ceramic fibbers
•    Incinerators must contain a system for processing (purification) gasses before emission of the smoke.
•     Incinerators must have the capacity of self-cooling after the end of the daily operating period.
•    Incinerators must have chimney not less than “4 meters” height from the surface of the oven, also, it must be thermally insulated and non-rust able, and must also be removable, installation and tide default.
•    Electrical capacity required “220/ 380-volt “60 hertz
•    Incinerators must be fitted with a control panel of the electronic keys to monitor all the necessary indicators of activation keys, as well as start-up and switch off so as to be isolated inside a metal box with the presence of the following:
Alarm Sensor in the event of (crashes “burner” or purification device or heat leakage       or internal connections and wiring)
Monitors for the temperature of the rooms

Aerosols Filter indicators/ monitors
Room temperature sensors 
Indicators for furnaces and index overload
Timer for Extinguish the oven automatically depending on the time required. 
•    All equipment must be highly resistant to external conditions such as high temperature (50oc) 
•    All doors must have special lock are not allowed non-persons appointed to work.
•    Providing fire extinguisher for each site with a capacity of 10 kg at least

SPECIFICATIONS OF A DIESEL FIRED INCINERATORS

SPECIFICATIONS OF A DIESEL FIRED INCINERATOR

1.0 INCINERATOR, DIESEL, FIRED.

Specifications

Indicate if item offered complies with each specification.

1.1

General description

 

 

The incinerator should be a modern waste disposal unit, designed to bum medical waste in a clean and environmentally efficient manner. It should employ a temperature based logic control system to provide optimum control of the operating conditions and incorporate a high capacity thermal oxidizing secondary chamber. It should be designed to retain the exhaust gases, for at least 2 seconds to ensure the unit’s effective destruction of the combustion products.

 

For the Supply, installation & commissioning of a Medical Waste Incinerator as detailed below:

i.

Waste type

Health care waste

 

ii.

Waste density

125 to 350Kg/M3

 

iii..

Waste Calorific Value

4000 KCAL/Kg

 

iv.

Moisture content

10-25%

 

v.

 Estimated ash  residue

5-10%

 

vi.

 Nominal capacity

 50Kg/hour batch load

 

vii.

 Secondary chamber

2 seconds @ 850°C

 

viii.

Environmental

NEMA ACT (EMCA) 1999, Waste management regulations, 2006

 

2

Equipment

2.1

Primary Combustion Chamber

 

The primary combustion chamber is the main structure of the incinerator, fabricated from mild steel plate and stiffened with rolled steel sections. It is carried from the floor level on a substantial steel support frame. Internally the shell is lined with calcium silicate insulation and a hot face combination of super duty brickwork or high strength castable.

 

The primary combustion chamber must ensure minimum exit temperature is not less than 850°C.

 

One Manual Load Incinerator comprising:

 

・         Manual Loading door

 

・         Horizontal solid hearth, refractory lined primary combustion chamber. Approximate dimensions 800 mm diameters x 2100mm long

 

・         Full sized bulk load/ash removal door

 

・         1 off diesel-fired ignition burner ― temperature controlled

 

・         1 off combustion air supply fan and distribution system, automatic control

 

・         High capacity secondary combustion chamber with residence time not less than 2 seconds @ >850°C

 

・         1 off diesel-fired afterburner ― temperature controlled

 

・         Control panel ― automatic operation

 

     Temperature indication primary and secondary chambers 0-1200°C

 

     Refractory lined flanged chimney to a height of 10M above ground level

 

Note: The secondary combustion chamber must ensure that the gas temperature as measured against the inside wall in the secondary chamber & not in the flame zone, is not less than 1100°C.

 

2.2

 Throughput

 

50kg/hour at a nominal calorific value of 4,000 kcal/kg and an average bulk density of I20kg/ M3 for general waste and l60kg/ M3 for health care waste.

 

2.3

Ash

 

The waste will be reduced by 90~95% to leave 10 -5% ash

 

2.4

Quality/Environmental Standards

 

NEMA ACT (EMCA) 1999 BS3316

 

2.5

Operating Period

 

Anticipated daily operating period 8 hours

 

Maximum operating period 12 hours

 

2.6

Chamber

 

Should be refractory lined to the following standard; Hearth and lower section of chamber walls

 

2.7

Hot face material

 

Super duty firebrick

 

Limiting continuous service limit 1500°C

 

Thickness 100mm

 

Thermal conductivity 1.3 W/mk

 

2.8

Insulation

 

Calcium silicate

 

Limiting continuous service limit 1000°C

 

Thickness 25mm

 

Thermal conductivity 0.095 W/mk

 

2.9

 Chimney / Stack

 

Should be manufactured from refractory lined mild steel or high quality air-cooled stainless steel. The chimney/stack should have a minimum height of 10 meters above ground level.

 

2.10

 Ignition Burners

 

Fully packaged oil type, complete with electric ignition and flame failure controls, wired with continuous running fan and complete with all valves, fan and motor.

 

・         Maximum rating:        at least 450kW/hour

 

・         Burner:                  arranged for on/off operation

 

・         Maximum consumption: at least 6 litres/hour

 

・         Average consumption:  at least 3 litres/hour

 

2.11

Afterburner

 

Fully packaged oil type, complete with electric ignition and flame failure controls wired with continuous running fan and complete with all valves, fan and motor.

 

Maximum rating:

at least 450kW/hour

 

Burner:

arranged for on/off operation

 

Maximum consumption:

at least 9 litres/hour

 

Average consumption:

at least 4.5 litres/hour

 

2.12

Flue gas treatment

 

Should have particulate remover (scrubbers)

 

2.13

 Electrical Supply

 

Single phase 220/240 V a.c., 50/60 Hz.

 

3

Documentation:

 

Operation manual

2 sets

 

Service/maintenance manual

2 sets

 

4

Certification

 

NEMA (or other recognized) certification

 

5

Capacity to service equipment

 

The agent/supplier shall have adequate facilities, spare parts, consumables and qualified and skilled technical staff.

 

6

Training

 

The agent shall conduct a two days incinerators training after installation & commissioning of the equipment.

 

The agent shall conduct a two days operation & maintenance training to the Biomedical engineering personnel after installation & commissioning of the equipment.

 

SPECIFICATIONS OF A DIESEL FIRED INCINERATORS

SPECIFICATIONS OF A DIESEL FIRED INCINERATOR

1.0 INCINERATOR, DIESEL, FIRED.

Specifications

Indicate if item offered complies with each specification.

1.1

General description

 

 

The incinerator should be a modern waste disposal unit, designed to bum medical waste in a clean and environmentally efficient manner. It should employ a temperature based logic control system to provide optimum control of the operating conditions and incorporate a high capacity thermal oxidizing secondary chamber. It should be designed to retain the exhaust gases, for at least 2 seconds to ensure the unit’s effective destruction of the combustion products.

 

For the Supply, installation & commissioning of a Medical Waste Incinerator as detailed below:

i.

Waste type

Health care waste

 

ii.

Waste density

125 to 350Kg/M3

 

iii..

Waste Calorific Value

4000 KCAL/Kg

 

iv.

Moisture content

10-25%

 

v.

 Estimated ash  residue

5-10%

 

vi.

 Nominal capacity

 50Kg/hour batch load

 

vii.

 Secondary chamber

2 seconds @ 850°C

 

viii.

Environmental

NEMA ACT (EMCA) 1999, Waste management regulations, 2006

 

2

Equipment

2.1

Primary Combustion Chamber

 

The primary combustion chamber is the main structure of the incinerator, fabricated from mild steel plate and stiffened with rolled steel sections. It is carried from the floor level on a substantial steel support frame. Internally the shell is lined with calcium silicate insulation and a hot face combination of super duty brickwork or high strength castable.

 

The primary combustion chamber must ensure minimum exit temperature is not less than 850°C.

 

One Manual Load Incinerator comprising:

 

・         Manual Loading door

 

・         Horizontal solid hearth, refractory lined primary combustion chamber. Approximate dimensions 800 mm diameters x 2100mm long

 

・         Full sized bulk load/ash removal door

 

・         1 off diesel-fired ignition burner ― temperature controlled

 

・         1 off combustion air supply fan and distribution system, automatic control

 

・         High capacity secondary combustion chamber with residence time not less than 2 seconds @ >850°C

 

・         1 off diesel-fired afterburner ― temperature controlled

 

・         Control panel ― automatic operation

 

     Temperature indication primary and secondary chambers 0-1200°C

 

     Refractory lined flanged chimney to a height of 10M above ground level

 

Note: The secondary combustion chamber must ensure that the gas temperature as measured against the inside wall in the secondary chamber & not in the flame zone, is not less than 1100°C.

 

2.2

 Throughput

 

50kg/hour at a nominal calorific value of 4,000 kcal/kg and an average bulk density of I20kg/ M3 for general waste and l60kg/ M3 for health care waste.

 

2.3

Ash

 

The waste will be reduced by 90~95% to leave 10 -5% ash

 

2.4

Quality/Environmental Standards

 

NEMA ACT (EMCA) 1999 BS3316

 

2.5

Operating Period

 

Anticipated daily operating period 8 hours

 

Maximum operating period 12 hours

 

2.6

Chamber

 

Should be refractory lined to the following standard; Hearth and lower section of chamber walls

 

2.7

Hot face material

 

Super duty firebrick

 

Limiting continuous service limit 1500°C

 

Thickness 100mm

 

Thermal conductivity 1.3 W/mk

 

2.8

Insulation

 

Calcium silicate

 

Limiting continuous service limit 1000°C

 

Thickness 25mm

 

Thermal conductivity 0.095 W/mk

 

2.9

 Chimney / Stack

 

Should be manufactured from refractory lined mild steel or high quality air-cooled stainless steel. The chimney/stack should have a minimum height of 10 meters above ground level.

 

2.10

 Ignition Burners

 

Fully packaged oil type, complete with electric ignition and flame failure controls, wired with continuous running fan and complete with all valves, fan and motor.

 

・         Maximum rating:        at least 450kW/hour

 

・         Burner:                  arranged for on/off operation

 

・         Maximum consumption: at least 6 litres/hour

 

・         Average consumption:  at least 3 litres/hour

 

2.11

Afterburner

 

Fully packaged oil type, complete with electric ignition and flame failure controls wired with continuous running fan and complete with all valves, fan and motor.

 

Maximum rating:

at least 450kW/hour

 

Burner:

arranged for on/off operation

 

Maximum consumption:

at least 9 litres/hour

 

Average consumption:

at least 4.5 litres/hour

 

2.12

Flue gas treatment

 

Should have particulate remover (scrubbers)

 

2.13

 Electrical Supply

 

Single phase 220/240 V a.c., 50/60 Hz.

 

3

Documentation:

 

Operation manual

2 sets

 

Service/maintenance manual

2 sets

 

4

Certification

 

NEMA (or other recognized) certification

 

5

Capacity to service equipment

 

The agent/supplier shall have adequate facilities, spare parts, consumables and qualified and skilled technical staff.

 

6

Training

 

The agent shall conduct a two days incinerators training after installation & commissioning of the equipment.

 

The agent shall conduct a two days operation & maintenance training to the Biomedical engineering personnel after installation & commissioning of the equipment.

 

Smaller animal cremators incinerator

Smaller cremators that will run diesel and will be capable of doing all the other dogs/cats/pets that we have. We only cremate pets individually so this is what we require.

Have your company as member of Markis Hospital waste management group as planer or supplier, contractor of solutions or operating partners of the solution of hospital waste management in the projects we are developing, starting with Larissa and Volos. Members of Markis waste management group will also have the possibility to provide training and technical services to the health sector of Greece and other countries via the TSC which we plan to make the same time in Larissa (enclosed diagram indicates the role of each party joining Markis waste management group).
● Able to burn 25-30kg per hour
● Consist of two chambers to ensure significant reduction in emission
● Be capable of temperature in range of 800c to 1000c
● Low maintenance design
● Must be Diesel fuelled
● Need more than 15amp 220- 250V power
● kW Consumption power consumption to be stated
● Onboard or in-built fuel storage storage tank & should use no more than 12L of dies el per hour to burn 25-30kg of waste
● Solid waste reduction in range of 90-97% ( should be routinely achieved)
1. –  2 medical waste autoclaves 350ltr and 100ltr
2. – 1 medical waste shredder
3. –  3 medical macerators
4. – 27 Waste transfer trolleys.

Smaller animal cremators incinerator

Smaller cremators that will run diesel and will be capable of doing all the other dogs/cats/pets that we have. We only cremate pets individually so this is what we require.

Have your company as member of Markis Hospital waste management group as planer or supplier, contractor of solutions or operating partners of the solution of hospital waste management in the projects we are developing, starting with Larissa and Volos. Members of Markis waste management group will also have the possibility to provide training and technical services to the health sector of Greece and other countries via the TSC which we plan to make the same time in Larissa (enclosed diagram indicates the role of each party joining Markis waste management group).
● Able to burn 25-30kg per hour
● Consist of two chambers to ensure significant reduction in emission
● Be capable of temperature in range of 800c to 1000c
● Low maintenance design
● Must be Diesel fuelled
● Need more than 15amp 220- 250V power
● kW Consumption power consumption to be stated
● Onboard or in-built fuel storage storage tank & should use no more than 12L of dies el per hour to burn 25-30kg of waste
● Solid waste reduction in range of 90-97% ( should be routinely achieved)
1. –  2 medical waste autoclaves 350ltr and 100ltr
2. – 1 medical waste shredder
3. –  3 medical macerators
4. – 27 Waste transfer trolleys.

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